Water and wastewater treatment plants run on complex skid equipment pumps, blowers, motors, and compressors spread across decentralized sites. When one component fails, the entire operation is at risk. Merjio, Lanware Solutions' Asset Tracking 360 platform, is built specifically to solve this problem. Using edge computing and generative AI, Merjio gives plant operators full asset visibility, real-time alerts, and predictive maintenance capabilities helping teams act before failures occur, not after. This blog explains why Merjio is the right fit for water, wastewater, and mining operations.

Key Takeaways

• Merjio is an AI-powered asset tracking platform designed for industries with distributed, high-value skid equipment such as water treatment and mining.
• It combines edge computing, real-time monitoring, and predictive maintenance to minimize costly downtime.
• Merjio aligns with IoT solutions for the manufacturing industry making it a strong fit for smart factory solutions across process-heavy sectors.

1. Skid Equipment Failures Are Costly and Preventable

Industries with distributed skid assets face a persistent challenge: equipment spread across multiple sites is difficult to monitor manually, and failures often go undetected until they cause significant downtime.

Skid-mounted systems in water and wastewater plants including STP/ETP skids, MBBR process skids, RO/UF/ZLD skids, sludge dewatering skids, and chemical dosing skids contain critical components such as pumps, motors, and blowers. These assets operate continuously, often in remote or space-constrained environments. Unplanned failure of any one component can disrupt treatment processes, trigger compliance risks, and inflate maintenance costs. According to industry estimates, unplanned equipment downtime in industrial operations can cost companies thousands of dollars per hour. Merjio addresses this gap by bringing continuous, intelligent monitoring directly to the field enabling teams to shift from reactive repairs to proactive maintenance.

2. What Is Merjio and How Does It Work?

Merjio is Lanware Solutions' proprietary Asset Tracking 360 platform that uses edge computing and generative AI to deliver real-time asset visibility and predictive maintenance for industrial operations.

Unlike traditional monitoring setups that rely on manual inspection or basic SCADA systems, Merjio connects directly to field assets and collects operational data at the edge without depending entirely on cloud connectivity. This makes it especially effective in remote or bandwidth-limited environments common in mining sites and decentralized wastewater plants. The platform processes data locally, identifies anomalies in equipment behavior, and generates actionable alerts before problems escalate. With Merjio, operations teams gain a centralized view of all asset health, maintenance schedules, and performance trends reducing guesswork and enabling faster, more informed decisions. Merjio's architecture is built for scalability, meaning it can expand alongside modular plant additions without major infrastructure changes.

3. Merjio for Water & Wastewater Treatment Plants

Water and wastewater treatment is one of the primary target industries for Merjio, driven by the sector's reliance on decentralized plants, limited space, and frequent modular expansion.

Treatment plants depend on skid-based systems that house multiple interconnected components. A failure in a sludge dewatering skid or a chemical dosing pump can halt operations and create serious compliance and environmental risks. Merjio monitors these assets continuously, tracking vibration, temperature, flow rates, and other operational parameters in real time. When sensor data deviates from normal operating ranges, the platform flags the anomaly and notifies the maintenance team immediately. Companies operating STP, ETP, MBBR, MBR, and SBR process skids can benefit significantly from this level of asset intelligence. This is exactly the model followed by companies like OnSyte Performance, which operates decentralized water treatment systems where uptime and reliability are non-negotiable.

Key skid types Merjio supports in Water & Wastewater:

• STP / ETP skids
• MBBR, MBR, and SBR process skids
• Sludge dewatering skids
• RO / UF / ZLD skids
• Chemical dosing skids

4. Merjio for Mining, Metals & Cement Operations

Mining and metals processing environments are among the most demanding for asset reliability, remote deployment, harsh conditions, and high downtime costs make continuous monitoring essential.

In these settings, skid equipment such as slurry pumping skids, flotation and thickener skids, reagent dosing skids, and mobile water treatment skids are the backbone of daily operations. Equipment runs around the clock in conditions that accelerate wear and tear. Without continuous monitoring, failures can go unnoticed for hours, leading to production halts and expensive emergency repairs. Merjio's edge computing capability means it can operate effectively even in areas with limited connectivity, a critical advantage for remote mining deployments. Organizations like Custom Dredge Works operate in exactly these kinds of environments, where rugged, reliable asset tracking directly supports operational continuity and cost control.

Key skid types Merjio supports in Mining & Metals:

• Slurry pumping skids
• Dewatering skids
• Reagent dosing skids
• Flotation and thickener skids
• Mobile water treatment skids

5. How Merjio Delivers Smart Factory Solutions Across Industries

Merjio is not just an asset tracker, it is a foundation for smart factory solutions that connect field equipment data to business-level decision-making across industrial operations.

Modern industrial facilities are moving toward data-driven operations. The ability to capture real-time equipment data, analyze trends, and predict failures is central to that shift. Merjio integrates these capabilities into a single platform, enabling operations teams to move beyond spreadsheets and manual inspection logs. The data analytics layer within Merjio surfaces patterns across assets and sites helping managers optimize maintenance schedules, extend equipment life, and reduce operational costs. For businesses exploring IoT solutions for the manufacturing industry, Merjio offers a proven, deployable solution that bridges the gap between physical equipment and digital intelligence. It is a practical step toward smart factory readiness without requiring a full-scale digital transformation program.

Why IoT-Driven Asset Tracking Is No Longer Optional

The convergence of IoT, edge computing, and AI has made continuous asset monitoring accessible and industries with high-stakes equipment can no longer afford to rely on reactive maintenance alone.

Unplanned downtime in water treatment, mining, and process manufacturing is not just a cost issue  it is an operational and regulatory risk. As equipment becomes more connected and data more available, the gap between businesses that monitor assets intelligently and those that do not will widen. IoT solutions for the manufacturing industry have already demonstrated clear value in reducing maintenance costs and improving equipment availability. Merjio brings these capabilities to industries that have traditionally lagged in digital adoption  making it a practical, high-impact investment. With its support for embedded systems and modular deployment, Merjio is designed to grow with the business, not just serve it at a single point in time. Learn more about how embedded and firmware services power intelligent platforms like Merjio.

Conclusion

Managing distributed skid equipment in water treatment plants and mining operations demands more than periodic inspections. It requires continuous visibility, intelligent alerts, and the ability to act before failures occur. Merjio delivers exactly that  combining edge computing, real-time monitoring, and generative AI into a platform built for the realities of industrial operations. Whether you operate STP skids, slurry pumping systems, or mobile treatment units, Merjio provides the asset intelligence needed to protect uptime and reduce costs. If your operation depends on reliable skid equipment, now is the time to explore what smart asset tracking can do for you. Contact Lanware Solutions to learn how Merjio can be deployed in your environment.

FAQ

What is Merjio?

Merjio is Lanware Solutions' Asset Tracking 360 platform that uses edge computing and generative AI to provide real-time asset visibility, anomaly detection, and predictive maintenance for industries with distributed skid equipment such as water treatment and mining.

How does Merjio support water and wastewater treatment plants? 

Merjio monitors critical skid assets including STP/ETP, MBBR, and RO/UF/ZLD skids in real time. It tracks operational parameters, detects anomalies, and alerts maintenance teams early, helping plants avoid unplanned downtime and maintain compliance with environmental and operational standards.

What types of skid equipment does Merjio monitor? 

Merjio supports a wide range of skid types including sludge dewatering skids, chemical dosing skids, slurry pumping skids, flotation and thickener skids, reagent dosing skids, and mobile water treatment skids used across water treatment and mining industries.

Is Merjio suitable for remote or harsh environments like mining sites? 

Yes. Merjio uses edge computing to process data locally, making it effective in remote locations with limited connectivity. This makes it well-suited for mining, metals, and cement operations where equipment runs in harsh conditions far from centralized infrastructure.

How does Merjio enable predictive maintenance? 

Merjio continuously collects sensor data from field assets and uses AI to identify deviations from normal operating patterns. When anomalies are detected, it generates alerts before failures occur enabling maintenance teams to intervene proactively and avoid costly emergency repairs.

What makes Merjio different from traditional SCADA systems? 

Unlike basic SCADA systems, Merjio combines edge computing, generative AI, and centralized asset dashboards to deliver intelligent, predictive insights not just data collection. It is also designed for modular scalability, supporting plant expansion without major infrastructure overhauls.

Can Merjio be deployed in decentralized plant setups? 

Yes. Merjio is designed for decentralized environments where assets are spread across multiple sites or space-constrained facilities. Its modular architecture supports expansion as operations grow. Businesses exploring IoT-enabled asset management will find Merjio a strong operational fit.

What industries benefit most from Merjio? 

Merjio is primarily focused on water and wastewater treatment and mining, metals, and cement industries. It also has strong applicability in oil and gas operations, and any sector that relies on high-value skid equipment with pumps, motors, blowers, and compressors.

How does Merjio contribute to smart factory solutions? 

Merjio connects field equipment data to business-level insights through real-time monitoring and data analytics. This positions it as a foundational smart factory solution enabling data-driven maintenance, operational optimization, and informed decision-making without requiring a full digital transformation program.

How does Merjio relate to broader manufacturing industry needs? 

Merjio addresses core challenges faced by the manufacturing industry asset reliability, operational visibility, and maintenance efficiency. Its AI-driven approach helps manufacturing and process-heavy operations transition from reactive maintenance to proactive asset management across distributed sites.